Unisorb Unisorb V-100 Epoxy Grout

Unisorb V-100 Epoxy Grout is a high-performance, two-component epoxy system designed for industrial equipment grouting and anchoring. With superior compressive strength, excellent flow properties, and fast cure times, it supports precise installations in high-load environments. Its clean, VOC-free formulation makes it safe for use in enclosed or sensitive areas.

  • High compressive strength up to 16,500 psi
  • Rapid cure — sets in 8 hours at ½” thickness (77°F)
  • 100% solids, VOC-free, BGE-free, nonylphenol-free
  • Flows easily into ½” to 1½” gaps under baseplates
  • Resists oils, chemicals, and vibration-related fatigue

Unisorb V-100 Epoxy Grout Datasheet

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Unisorb V-100 Epoxy Grout delivers exceptional durability for industrial applications. Furthermore, this two-component system provides 100% solids epoxy formulation. Additionally, engineers designed it specifically for precision placement in demanding environments.

This advanced grouting system handles heavy machinery stresses effectively. Moreover, it resists vibration and concentrated loads without cracking. Consequently, your equipment maintains long-term stability and structural integrity.

The high-flow formula fills narrow gaps effortlessly. Additionally, it penetrates irregular voids beneath equipment completely. Therefore, you achieve full contact and superior structural support every time.

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Key Performance Advantages

Superior Strength Properties

V-100 delivers compressive strength up to 16,500 psi. In comparison, this strength exceeds concrete by over five times. Furthermore, it provides exceptional tensile strength for dynamic load situations.

Rapid Curing Technology

The system sets in just 8 hours at 77°F. Therefore, you minimize equipment downtime significantly. Additionally, facilities can return machinery to service quickly after installation.

Enhanced Chemical Protection

This grout resists oils, solvents, and industrial contaminants effectively. Moreover, it outperforms traditional cement-based alternatives consistently. Consequently, your equipment foundation stays protected longer.

Clean Environmental Formula

V-100 contains zero VOCs for safer workplace conditions. Additionally, it excludes butyl glycidyl ether (BGE) and nonylphenol completely. Therefore, it meets modern environmental and safety standards.

Essential Features

Exceptional Load-Bearing Capacity
With compressive strength reaching 16,500 psi, this epoxy grout significantly outperforms concrete in static applications while effectively handling dynamic loads.

Fast Installation Process
The material sets for use within 8 hours, substantially reducing facility downtime and enabling quick equipment return-to-service.

Superior Chemical Resistance
This formulation withstands oils, greases, acids, alkalies, and solvents effectively, consistently outperforming cement-based materials in harsh environments.

Optimal Flow Characteristics
The grout fills clearances from ½” to 1½” completely, eliminating voids while self-leveling before curing for optimal placement.

Safe Formulation
Containing 100% solids with no VOCs and excluding BGE and nonylphenol, this product provides a safer user experience compared to traditional alternatives.

Convenient Packaging Options
Available in 11 lb, 22 lb, and 55 lb kits with integrated mixing containers, the packaging simplifies on-site handling and application.

Recommended Applications

Primary Industrial Uses

Unisorb V-100 excels in high-load, high-vibration environments. Moreover, maintenance teams rely on it for precision equipment support. Additionally, its low shrinkage ensures durable long-term performance.

Common Installation Applications

  • Machine Base Grouting: Provides stable foundation for heavy equipment
  • Anchor Bolt Setting: Secures fixators with superior holding power
  • Sole Plate Installation: Ensures proper baseplate alignment and support
  • Foundation Repair: Restores deteriorated concrete foundations effectively
  • Regrouting Projects: Corrects equipment settling issues permanently

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Complete Technical Specifications – Standard V-100

High performance, two-component filled epoxy grout with superior flowability and extremely rapid cure.

💪
16,500 PSI Ultimate Strength
🌡️
200°F Service Temperature

100% Solids No VOCs
⏱️
10-15 min Placement Time

Compressive Strength Development: Rapid strength gain at 72°F (22°C)
Time Period Compressive Strength Test Method
6 hours 9,000 psi ASTM D-695
1 day 14,020 psi ASTM D-695
3 days 15,250 psi ASTM D-695
7 days 16,500 psi ASTM D-695

Physical Properties: Superior mechanical characteristics for demanding applications
Property Value Standard
Tensile Strength 4,800 psi ASTM D-638
Flexural Strength 6,800 psi ASTM D-790
Adhesion Slant Shear 4,200 psi ASTM C-822
Linear Shrinkage 0.00025 in/in ASTM D-2566
Heat Deflection Temp 161°F ASTM D-648
Shore D Hardness 90 ASTM D-2240
Compression Modulus 436,000 psi
Tensile Modulus 1.01 x 10⁶ psi
Thermal Expansion 2.0 x 10⁻⁵ in/in/°F ASTM D-696

Application Information: Optimal placement parameters and package options
Parameter Specification Notes
Mixed Viscosity @ 72°F 8,000 cps ASTM D-2196
Specific Gravity 105 lbs/Cu. Ft. ASTM D-792
Clearance Range ½” to 1½” Vertical & Lateral
Maximum Thickness 1″ (unconfined) Up to 1½” under steel plate
Working Time (after mixing) 15 minutes After 2-3 min mixing
Set Time @ 77°F 8 hours ½” thickness ready for use

Available Package Sizes: Complete kits with oversized mixing containers
Kit Size Weight Coverage
Small Kit 11 lbs 0.10 Cu. Ft.
Medium Kit 22 lbs 0.21 Cu. Ft.
Large Kit 55 lbs 0.53 Cu. Ft.


100% Solids, No VOCs

Extremely Rapid Cure

BGE & Nonylphenol Free

Superior Chemical Resistance
Professional Installation: Ideal for grouting machine bases, anchor bolts, and leveling devices. Contact a sales specialist team of engineers for application-specific guidance.

Frequently Asked Questions

What thickness limitations apply to V-100?

The minimum placement thickness is ½ inch. However, maximum thickness reaches 1 inch unconfined. Additionally, you can pour up to 1½ inches under steel plates.

How quickly does the grout cure?

At 77°F, a ½” pour reaches set strength in 8 hours. However, cure time varies with temperature and thickness. Therefore, adjust timing based on your specific conditions.

Can V-100 work in tight spaces?

Yes, V-100 flows into gaps as small as ½”. Moreover, it self-levels before curing completely. Therefore, it works perfectly in low-clearance applications.

What is the working time after mixing?

You have 10-15 minutes of working time typically. However, ambient conditions affect this timeframe. Therefore, work efficiently once mixing begins.

Do I need special mixing equipment?

A traditional epoxy paddle and standard ¼” drill work effectively. However, proper blending requires adequate mixing speed. Therefore, use recommended equipment for best results.

Is V-100 safe for indoor use?

Yes, V-100 contains no VOCs or toxic substances. Moreover, it meets indoor industrial environment standards. Therefore, it provides safe application in enclosed spaces.

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