Five Star

Precision Engineering for Critical Industrial Applications

Five Star Products is an ISO 9001-certified manufacturer of high-performance grouts, concrete repair materials, anchoring systems, and specialty construction products. Since 1955, the company has engineered innovative solutions for demanding industrial, infrastructure, marine, and nuclear applications where precision, reliability, and long-term performance are essential. Five Star Products’ proprietary formulations include advanced cementitious and epoxy-based products specifically developed for challenging environments and critical applications across power generation, manufacturing, marine construction, and heavy industrial sectors.

Comprehensive Product Portfolio

Precision Non-Shrink Grouts

Five Star Products manufactures industry-leading precision grouts including the renowned Five Star® Grout, which features proprietary Air Release technology for superior performance and reliability. The company’s grout portfolio includes high-strength cementitious grouts, flowable grouts for machinery installation, high-temperature exposure grouts, and specialized formulations for static and dynamic loading applications. These products meet demanding specifications including ASTM C 1107, CRD-C 621-93, and U.S. Army Corps of Engineers standards.

Epoxy Grout Systems

The company’s epoxy grout line includes high-performance systems for heavy machinery, structural anchoring, and specialized industrial applications. Products like Five Star® DP Epoxy Grout and Five Star® HP Epoxy Grout provide exceptional strength, chemical resistance, and dimensional stability for applications requiring superior performance under extreme conditions including high dynamic loads, vibration, and impact forces.

Concrete Rehabilitation & Repair Materials

Five Star Products offers comprehensive concrete repair solutions including Five Star Structural Concrete® for rapid structural repairs, Five Star Structural Concrete® V/O for vertical and overhead applications, and specialized underwater repair materials. These single-component products provide high early strength, excellent bond strength, and long-term durability with migrating corrosion inhibitor technology for enhanced steel reinforcement protection.

Specialized Application Solutions

Marine Construction & Pile Rehabilitation

The company provides complete marine pile rehabilitation systems including PileForm™ F fiberglass reinforced plastic (FRP) pile jackets, underwater grouts, and marine-specific concrete repair materials. Five Star Products’ marine solutions are designed for harsh saltwater environments, providing protection against ice damage, floating debris, chemical pollution, and tidal action while extending the service life of timber, steel, and concrete marine structures.

Nuclear Safety Applications (NQA-1)

Five Star Products is a NUPIC-audited supplier providing nuclear-qualified products compliant with ASME NQA-1 and U.S. Nuclear Regulatory Commission 10CFR50 Appendix B standards. The company’s nuclear product line includes specialized grouts and concrete repair materials for nuclear safety zone applications, ensuring the highest levels of quality assurance and regulatory compliance for critical nuclear infrastructure.

Industrial Machinery & Equipment Support

The company specializes in precision grouting solutions for heavy machinery installation and maintenance including compressors, turbines, wind turbines, manufacturing equipment, and power generation systems. Products provide permanent support for machinery requiring precision alignment with 95% Effective Bearing Area (EBA) performance and dimensional stability under operational loads.

Advanced Material Technologies

Air Release Technology

Five Star Products’ proprietary Air Release technology represents a breakthrough in grout formulation, combining high performance with exceptional reliability. This technology ensures positive expansion characteristics while eliminating gas-generating additives, providing consistent non-shrink performance across wide temperature ranges from 40°F to 90°F (4°C to 32°C).

Migrating Corrosion Inhibitor Systems

Advanced concrete repair products incorporate migrating corrosion inhibitor technology that actively protects steel reinforcement while providing very low chloride ion permeability. This technology extends structure service life and provides enhanced protection in aggressive environments including marine, industrial, and infrastructure applications.

High-Performance Adhesive Systems

The company manufactures specialized adhesive and anchoring systems including Five Star® Fluid Epoxy for rapid-cure applications, structural adhesives for concrete bonding, and chemical anchoring systems for critical structural connections requiring superior strength and durability performance.

Industry Applications & Markets

Power Generation & Energy Infrastructure

Five Star Products serves the power generation industry with specialized products for fossil fuel plants, nuclear facilities, hydroelectric installations, and renewable energy systems. Applications include turbine foundation grouting, equipment alignment, structural repairs, and maintenance solutions requiring rapid turnaround times and exceptional reliability.

Heavy Industrial Manufacturing

The company provides solutions for manufacturing facilities, petrochemical plants, steel mills, and processing facilities requiring precision equipment installation, structural repairs, and maintenance support. Products are designed to withstand harsh chemical environments, high temperatures, extreme loads, and continuous operational demands.

Marine & Waterfront Construction

Five Star Products’ marine division offers comprehensive solutions for ports, harbors, bridges, offshore structures, and waterfront facilities. The company’s marine expertise includes pile rehabilitation, underwater repairs, splash zone protection, and long-term corrosion control systems designed for aggressive saltwater environments.

Infrastructure & Transportation

The company serves infrastructure markets with products for bridges, highways, airports, tunnels, and transportation systems. Applications include structural repairs, joint rehabilitation, rapid-setting materials for traffic area repairs, and specialized systems for demanding service conditions requiring minimal downtime.

Technical Excellence & Quality Assurance

ISO 9001-2015 Quality Management

Five Star Products operates under strict quality control systems conforming to ISO 9001-2015 standards across all manufacturing facilities worldwide. The company’s quality assurance programs ensure consistent product performance, regulatory compliance, and technical reliability for critical applications where failure is not an option.

Comprehensive Technical Support

The company provides extensive technical support including product selection guidance, application assistance, installer training, on-site support, specification design guidance, and project consultation. Five Star Products’ technical team works closely with engineers, contractors, and facility owners to ensure optimal product performance and installation success.

Standards Compliance & Certifications

Products meet or exceed demanding industry standards including ASTM, U.S. Army Corps of Engineers, ACI specifications, and nuclear regulatory requirements. The company maintains certifications and approvals from major agencies and organizations, ensuring products meet rigorous performance criteria for critical infrastructure applications.

Global Manufacturing & Distribution

Strategic Manufacturing Network

Five Star Products operates manufacturing facilities worldwide under strict quality control systems, ensuring consistent product quality and global supply chain reliability. The company’s production capabilities include specialized formulations for regional climate conditions and local regulatory requirements.

Certified Distribution Network

The company maintains an extensive network of certified distributors and licensees providing local support, technical expertise, and product availability worldwide. This distribution network ensures comprehensive customer support from initial product selection through final installation and performance validation.

Emergency Response Capabilities

Five Star Products maintains inventory of critical products to support emergency applications including nuclear plant outages, industrial equipment failures, marine structure damage, and infrastructure repairs requiring immediate response and rapid restoration of service.

Innovation & Development Leadership

Proprietary Product Development

Since H. Nash Babcock founded the company in 1955, Five Star Products has maintained a strong focus on innovative product development, receiving over 100 patents worldwide for advanced grouting and repair technologies. The company’s R&D efforts continue developing next-generation materials for evolving industry challenges.

Application Engineering Expertise

The company’s application engineering team provides specialized consultation for complex projects requiring custom solutions, performance validation, and technical optimization. This expertise ensures optimal product selection and installation procedures for unique or challenging application requirements.

Field Performance Validation

Five Star Products conducts extensive field testing and performance monitoring to validate product effectiveness in real-world conditions. This commitment to field performance ensures products deliver expected results across diverse applications, environments, and service conditions.

Product Categories & Specifications

Cementitious Grout Systems

• Precision Non-Shrink Grouts: Five Star® Grout, High Strength Grout, and Fluid Grout formulations
• Specialty Applications: High-temperature, low-exotherm, and flowable grout systems
• Performance Grades: ASTM C 1107 Grades A, B, and C compliance with 45-minute working time
• Installation Versatility: Pour, pump, or dry pack placement methods for diverse applications

Epoxy Grout & Adhesive Systems

• Heavy-Duty Grouts: DP Epoxy Grout and HP Epoxy Grout for extreme loading conditions
• Fluid Epoxy Systems: Rapid-cure anchoring and repair systems for time-critical applications
• Chemical Resistance: Formulations for aggressive chemical environments and industrial exposure
• Structural Adhesives: High-strength bonding systems for concrete, steel, and composite materials

Concrete Repair & Restoration Products

• Structural Concrete Systems: Rapid-setting materials for horizontal, vertical, and overhead repairs
• Marine Applications: Saltwater-resistant formulations for underwater and splash zone repairs
• Nuclear Qualified: NQA-1 compliant products for nuclear safety zone applications
• Corrosion Protection: Migrating corrosion inhibitor technology for steel reinforcement protection

Market Leadership & Industry Recognition

Five Star Products has established itself as a trusted partner for engineers, contractors, and facility owners responsible for critical infrastructure and industrial applications. The company’s six-decade history of innovation, combined with comprehensive technical support and proven field performance, makes Five Star Products the preferred choice for demanding applications where precision, reliability, and long-term performance are essential. From machinery grouting and structural repairs to marine pile rehabilitation and nuclear facility maintenance, Five Star Products delivers engineered solutions that meet the ever-increasing demands of modern industrial construction and infrastructure maintenance.