Five Star Fluid Epoxy Grout

Five Star Fluid Epoxy is a high-performance, two-component epoxy grout designed for industrial maintenance and equipment setting. It cures quickly and performs reliably, making it a solid choice for projects that involve tight schedules, active vibration, or heavy loads. Because of its self-leveling formulation, it places easily without the need for additional finishing. It also bonds firmly to steel and concrete, providing long-term support in critical locations.

Thanks to its versatility, Five Star Fluid Epoxy works well across a range of tasks — from anchoring bolts and setting precision machinery to repairing concrete in high-impact areas. It develops high early strength and resists both chemical exposure and thermal cycling. As a result, it’s commonly used in power plants, marine structures, manufacturing operations, and other demanding sites. Whether you’re grouting beneath equipment or securing embedded hardware, this epoxy system delivers the strength, flow, and bond integrity professionals rely on.

Key Features of Five Star Fluid Epoxy

• Rapid Strength Gain
  Reaches over 11,000 psi compressive strength within 6 hours at 70°F, allowing for fast turnaround and reduced downtime.

• Self-Leveling Consistency
  Flows smoothly into tight spaces, enabling efficient placement without vibration or finishing work.

• Strong Bond to Steel and Concrete
  Passes ASTM C882 with substrate failure, proving the bond strength exceeds that of the base material.

• High Resistance to Chemicals and Impact
  Performs reliably in harsh industrial settings exposed to oils, fuels, and aggressive chemicals.

• Versatile Application Range
  Ideal for anchoring bolts, setting dowels, installing baseplates, and repairing spalled or damaged concrete.

• Temperature Resilient
  Suitable for service conditions up to 150°F (65°C). For extreme hot or cold applications, follow specific handling recommendations.

Recommended Uses for Five Star Fluid Epoxy

Five Star Fluid Epoxy is a go-to solution for maintenance professionals needing strong, fast-setting epoxy in limited clearance or dynamic load settings. It’s especially useful when traditional cement grouts fall short due to chemical exposure or rapid cure requirements.

Best suited for:

• Anchoring machine baseplates and heavy equipment
• Installing bolts, wedges, and dowels
• Repairs to cracked or spalled concrete
• Creating skid-resistant surfaces
• Grouting in dynamic load zones such as pump pads or rotating equipment
• Environments requiring high early strength with tight placement tolerances

Frequently Asked Questions

What is the working time for Five Star Fluid Epoxy?
At 70°F, you have about 30 minutes of working time after mixing.

What placement thickness is recommended?
You can place the grout between 1/8 inch and 1½ inches thick. For deeper applications, consult a sales representative.

Can I apply Five Star Fluid Epoxy to wet surfaces?
No. Concrete surfaces must be visibly dry to ensure proper bonding.

How should I prepare the surface?
Make sure all contact areas are clean and free of oil, grease, laitance, or contaminants. For best adhesion, finish metal surfaces to SSPC-SP6.

Does it resist chemical exposure?
Yes. Five Star Fluid Epoxy stands up to industrial chemicals, including fuels and oils.

How much area does one unit cover?
Each unit yields about 0.20 cubic feet (5.7 liters) of cured grout.

Does it need a finish after placement?
Usually not. The self-leveling formulation finishes cleanly. However, if you need a skid-resistant surface, broadcast sand over the fresh, uncured epoxy.